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Re: Variant Configuration for coils sheets industry

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Hi Ahmed,

 

Variant configuration is the best option to go for,

 

You have six production lines means you need to create six
work centers in super routing.

 

First create detailed product structure at each level Product can be delivered. To build an BOM follow below procedure.

 

In your case every production line delivers a product to the next prod line here create super BOM
FOR all 6 production lines comprising possible components for that Product. If pickling is an product then it will have cold rolling and annealing as component and as per business scenario write dependencies under which condition before pickling, coiling or annealing will be selected.

 

  1. Assuming fulfilling dependencies, coiling is selected for BOM explosion.
  2. Accordingly in coiling super BOM include annealing or skin pass  or coloring  as component  to be selected based on dependency written likewise till raw material BOM can be build. 

 

From FG characteristics should be flown from one
BOM component to other for that write procedures to copy thickness character value from one level to other. Prerequisite could be all characteristics should be in all six product lines class. LIKEWISE MANY BUSINESS SCENARIOS CAN BE BUILD USING PROCEDURES AND CONSTRIANTS AT DIFFERENT PRODUCTLINES.

 

 

Above details answers you’re below query:

Type: GV1, Concentration: G60, Thickness: 0.8 mm, Weight:
5 TO, Width: 1250 mm.

DC01_GV1 need a semi-finished as a variant
DC01_SK1 with characteristics:

  Thickness: 0.8 mm, Weight: 5 TO, Width:
1250 mm.

  DC01_SK1 need a semi-finished as a variant
DC01_NA1 with characteristics:

  Thickness: 0.8 mm, Weight: 5 TO, Width:
1250 mm, Surface: Super Bright.

   How I build BOMs structures as we have
configurable materials with super BOM and its variants.

   

 

Super routing can be built on each product line
with possible all operations required to manufacture it and write dependencies in this operation to be selected at a time under given character value fulfillers.

 

 

PLS REPLY HOPE SO YOUR QUERY SPECIFIC ANSWER IS GIVEN.

 

REGARDS AND THANKS

SANKET


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